Fracture Load of Veneered and Monolithic Single-Unit Fixed Dental Prostheses Made from the High-Performance Thermoplastic Polyphenylene Sulfone

PURPOSE: To investigate the fracture load of different veneers for monolithic single-unit fixed dental prostheses (FDPs) made of a novel potential framework material, polyphenylene sulfone (PPSU). MATERIALS AND METHODS: The fracture loads of four PPSU frameworks with different veneers (manual polymer veneer with Ceramage Body A3B; prefabricated polymer veneer with Novo.lign; digital polymer veneer with Telio CAD; digital ceramic veneer with IPS Empress CAD) and a monolithic control group (PPSU, Gehr) were examined initially and after 1,200,000 masticatory (50 N, 1.3 Hz) and 6,000 thermal cycles (5°C/55°C). Fracture analysis was performed using light microscope imaging. Fracture types were classified, and relative frequencies were determined. Univariate analysis of variance, post hoc Scheffé, partial eta squared, Kruskal-Wallis test, and Weibull moduli using the maximum likelihood estimation method were calculated. The defined level of significance was adjusted by Bonferroni correction (P < .005). RESULTS: Aging did not affect the fracture load values. Single-unit FDPs with a digital ceramic veneer showed lower values than monolithic and manual polymer-veneer specimens. Single-unit FDPs with a prefabricated and digital polymer veneer were in the same value range as specimens with a manual polymer and digital ceramic veneer. No differences were observed between manual polymer veneer and monolithic single-unit FDPs. All veneered specimens showed a fracture of the veneer. For monolithic single-unit FDPs, a plastic deformation was observed. CONCLUSION: Veneered and monolithic PPSU showed sufficient fracture load values to indicate successful clinical use in single-unit FDPs. The choice of veneering method and material may play a minor role.

Comparison of mechanical properties of different reinforced glass-ceramics.

STATEMENT OF PROBLEM: Data concerning the mechanical properties of the newly developed lithium disilicate ceramic HS10PC are lacking. PURPOSE: The purpose of this in vitro study was to investigate the flexural strength (FS), Martens hardness (HM), indentation modulus (EIT), fracture load (FL), and wear resistance (WR) of HS10PC compared with those of the established glass-ceramics IPS e.max Press and IPS Empress Esthetic. MATERIAL AND METHODS: Four pressable glass-ceramics were examined: HS10PC (estetic ceram ag), IPS e.max Press low translucency (LT) and high translucency (HT; Ivoclar Vivadent AG), and IPS Empress Esthetic (ES; Ivoclar Vivadent AG). For each material, a total of 85 specimens were fabricated. Specimens were subdivided into 4 groups for FS (n=30), HM, EIT (n=10), and FL measurement according to the Voss test after artificial aging in an autoclave (n=15), artificial aging in a mastication simulator (n=15), and no artificial aging (n=15). In addition, WR (n=10) was measured after 240 000, 600 000, and 1 200 000 masticatory cycles. Data were statistically analyzed using the global univariate ANOVA, the Scheffé post hoc and paired t tests, and Weibull distribution (α=.05). RESULTS: HT showed the highest FS, while ES presented the lowest FS of all groups (P<.001). ES showed lower values for HM (P<.001), EIT (P<.001), and FL for specimens treated in an autoclave and mastication simulator (P<.001) compared with all other groups. An increase in the wear of the ceramic and enamel antagonist between 240 000 and 1 200 000 masticatory cycles was observed for all groups (P<.001). After 1 200 000 masticatory cycles, HS10PC presented less wear of the ceramic than the other 3 materials (P=.003). CONCLUSIONS: The newly developed lithium disilicate ceramic HS10PC showed comparable results with the established IPS e.max Press for FS, HM, EIT, FL, and WR. Lithium disilicate ceramics presented higher mechanical results than the leucite-reinforced ES, with all the ceramics showing similar results for the WR of the enamel antagonist.

Three-dimensionally printed and milled polyphenylene sulfone materials in dentistry: Tensile bond strength to veneering composite resin and surface properties after different pretreatments.

STATEMENT OF PROBLEM: Polyphenylene sulfone (PPSU) is a thermoplastic that can be processed using 3-dimensional printing. PPSU is new to dentistry, and scientific data on its properties are lacking. PURPOSE: The purpose of this in vitro study was to test the surface properties and the tensile bond strength (TBS) between PPSU and a veneering composite resin in comparison with a polyetheretherketone (PEEK). MATERIAL AND METHODS: Gehr PPSU (PPSU-B1), Radel R-5000 NT (PPSU-B2), and Juvora Dental Disc (PEEK-CG) substrates were cut from bulk material, while FIL-A-GEHR PPSU (PPSU-3D) was 3-dimensionally printed (N=504, n=126/material). TBS to veneering composite resin (CeramageUp) was tested initially and after 5000 and 10 000 thermocycles, and fracture types were analyzed. Surface free energy (SFE) and surface roughness (Ra) were determined after pretreatment with aluminum oxide (Al2O3) of different grain sizes (50 and 110 µm) applied with different pressures (0.1, 0.2, 0.4 MPa), silicon dioxide (SiO2)-coated Al2O3 (0.28 MPa), sulfuric acid, or polished. Qualitative surface characterization was performed by using a scanning electron microscope (SEM). One-way ANOVA, the Kruskal-Wallis, Mann-Whitney U, and the Spearman correlation tests were computed (α=.05). RESULTS: PPSU-3D and PEEK-CG presented higher TBS results than PPSU-B1 and PPSU-B2. Initial TBS values were higher than after 10 000 thermocycles. Adhesive fractures between substrate and veneering composite resin occurred most frequently. With a few exceptions, PEEK-CG presented higher SFE values than all other materials within a pretreatment group, while PPSU-3D and PEEK-CG showed consistently high Ra values. An increase in pressure and particle size increased SFE and Ra. CONCLUSIONS: FFF-printed PPSU-3D showed similar TBS values with the veneering composite resin to the more established PEEK. Pretreatment methods devised for PEEK represent valid strategies for increasing both the SFE and Ra of the high-performance polymer PPSU.

Impact of resin composite cement on color of computer-aided design/computer-aided manufacturing ceramics.

OBJECTIVE: To analyze the impact of the color of a resin composite cement (RCC) on the optical properties of different computer-aided design and computer-aided manufacturing (CAD/CAM) ceramics. MATERIALS AND METHODS: Specimens (N = 220, thickness: 0.9 ± 0.03 mm) were fabricated from: leucite (Initial LRF Block/IPS Empress CAD), lithium disilicate (Amber Mill/IPS e.max CAD), lithium metasilicate (Celtra Duo), and lithium alumina silicate ceramic (n!ce) in translucency levels HT and LT. All specimens were bonded with an RCC (Light+/Warm+). Color was analyzed (spectrophotometer) initially as well as after bonding of RCC with CAD/CAM ceramics using CIELab and CIEDE2000. Kolmogorov-Smirnov test, one-way ANOVA and t test served for analyzing (α = 0.05). RESULTS: Highest impact on ΔE presented the choice of ceramic (ηp2  = 0.155/p < 0.001), followed by translucency level (HT/LT; ηp2  = 0.050/p = 0.001) as well as interaction between ceramic and translucency level (ηp2  = 0.175/p < 0.001). ΔE00 was mainly influenced by the choice of ceramic (ηp2  = 0.490/p < 0.001), the shade of resin composite (ηp2  = 0.031/p = 0.012) as well as the interaction between ceramic and resin composite (ηp2  = 0.258/p < 0.001). CONCLUSIONS: RCC shades presented differential impacts on color change of CAD/CAM ceramics. CLINICAL SIGNIFICANCE: Knowledge of the impact of available RCC shades on different CAD/CAM ceramics is crucial for an esthetic outcome and proper selection of ceramic restorations.

Bonding Behavior Between Polyetheretherketone and Polymethylmethacrylate Acrylic Denture Polymer.

PURPOSE: To investigate the impact of pretreatment and conditioning on shear bond strength (SBS), surface free energy (SFE) and surface roughness (SR) between polyetheretherketone (PEEK) and cold-cured polymethylmethacrylate (PMMA). MATERIALS AND METHODS: PEEK substrates (Dentokeep PEEK Disc, nt-trading) were air abraded with Al2O3 particles of different grain sizes applied with varying pressure at 1) 0.2 MPa - 50 µm Al2O3; 2) 0.4 MPa - 50 µm Al2O3; 3) 0.2 MPa - 110 µm Al2O3; 4) 0.4 MPa - 110 µm Al2O3; or 5) without air abrasion (n = 172/group). Surface properties were quantified using SFE and SR (n = 10/group), and scanning electron microscope imaging (n = 2/group). Substrates were conditioned with a) Visio.link (VL, Bredent); b) Scotchbond Universal (SU, 3M Oral Care); c) Bonding Fluid (BF, Schütz Dental); or d) without conditioning (WC; n = 40/subgroup) and bonded to the polymer (Futura Jet, Schütz Dental). SBS and fracture types were determined before and after 10,000 thermal cycles (n = 20/subgroup). Univariate ANOVA, Kruskal-Wallis test, Mann-Whitney U-test, Kaplan-Meier survival estimates, and Weibull distribution were computed (p < 0.05). Ciba-Geigy tables and the chi-squared test were used to analyze fracture type distributions. RESULTS: An increase in particle size and pressure resulted in similar or increased SBS, Weibull characteristic strength, and Weibull moduli (p < 0.001 - 0.046). The lowest results were observed for the control group (without air abrasion), while pretreatment with 0.4 MPa - 110 µm Al2O3 presented the highest values (p < 0.001). In comparison with the other conditioning procedures, VL showed high (p < 0.001 - 0.03), and SU and WC low SBS (p < 0.001 - 0.006). Although it did not influence SFE, an increase in particle size and pressure led to an increased SR (p < 0.001). CONCLUSION: Pretreatment with 0.4 MPa - 110 µm Al2O3 can be recommended to increase bonding properties between PEEK and PMMA. Application of adhesives such as VL can enhance SBS further.

3D printing of dental restorations: Mechanical properties of thermoplastic polymer materials.

In the seminal field of 3D printing of dental restorations, the time and cost saving manufacturing of removable and fixed dental prostheses from thermoplastic polymer materials employing fused filament fabrication (FFF) is gaining momentum. As of today, the additive manufacturing of the established semi-crystalline polyetheretherketone (PEEK) requires extensive post-processing and lacks precision. In this context, the amorphous polyphenylene sulfone (PPSU) may provide a higher predictability and reliability of the results. The aim of this study was to investigate the mechanical properties of PPSU and PEEK processed by FFF (PPSU1-3D (PPSU Radel) and PPSU2-3D (Ultrason P 3010 NAT)) or extrusion (PPSU1-EX (Radel R-5000 NT) and PEEK-CG (PEEK Juvora)). Three-point flexural strength, two-body wear, and Martens hardness (HM) and indentation modulus (EIT) were tested after aging. One-way ANOVA, the Kruskal-Wallis and the Pearson's and Spearman's correlation tests were computed (α = 0.05). PPSU1-3D and PPSU2-3D showed lower flexural strength values than PPSU1-EX and PEEK-CG. PPSU1-3D showed the highest, and PEEK-CG and PPSU1-EX the lowest height loss. The highest HM and EIT results were observed for PEEK-CG and the lowest for PPSU1-3D. Correlations were observed between all parameters except for the application height. In conclusion, the manufacturing process affected the flexural strength of PPSU, with 3D printed specimens presenting lower values than specimens cut from prefabricated molded material. This finding indicates that the 3D printing parameters employed for the additive manufacturing of PPSU specimens in the present investigation require further optimization. For 3D printed specimens, the quality of the filament showed an impact on the mechanical properties, underlining the importance of adhering to high quality standards during filament fabrication. Extruded PPSU led to comparable results with PEEK for flexural strength and two-body wear, indicating this novel dental restorative material to be a suitable alternative to the established PEEK for the manufacturing of both removable and fixed dental prostheses.

Impact of varying step-stress protocols on the fatigue behavior of 3Y-TZP, 4Y-TZP and 5Y-TZP ceramic.

OBJECTIVE: To test the impact of three varying step-stress protocols on the fatigue behavior of two 3Y-TZP, one 4Y-TZP and one 5Y-TZP zirconia materials. METHODS: Eight specimens per zirconia material (N = 32) were selected for static testing to determine the start load for dynamic tests (30% of the mean value of static fracture load). 45 specimens per material (N = 180) were used for dynamic load tests using three step-stress protocols: 1. 50 N/5000 cycles; 2. 5% of static load/5000 cycles, and 3. 10 N/1000 cycles. Following materials were tested: 3Y-TZP(<0.25 Al2O3) (O: opaque) 3Y-TZP(<0.05 Al2O3) (T: translucent), 4Y-TZP(<0.01 Al2O3) (ET: extra translucent) and 5Y-TZP(<0.01 Al2O3) (HT: high translucent). The specimens (4 ± 0.02 × 3 ± 0.02 × 45 mm) were placed centrally on the support rolls and the load was applied perpendicularly over the 4 mm specimen side (∼4-point flexural strength according to the DIN 6872:2019). Data was analyzed with Kolmogorov-Smirnov-test, t-test, one-way ANOVA with post-hoc Scheffé-test, Chi-square-test, Kaplan-Meier with Log-Rank-test and two-parametric Weibull analysis (p < 0.05). RESULTS: The step-stress protocols showed no impact on the fracture load or Weibull modulus within one zirconia material. However, the zirconia materials T, ET and HT showed differences in cycle number to fracture between the step-stress protocols (T: 3 > 2 > 1; ET: 2 > 3 > 1; HT: 2, 3 > 1) with lowest cycle number to fracture for protocol 1. Within one step-stress protocol, the cycle number to fracture varied according to the zirconia material as follows: 1: T, O ≥ O, ET > HT; 2: ET > O, T, HT; 3: O, T, ET > HT. Cracking started at the tensile side of the specimens at all times. All specimens showed typical compression curls (single or double). Fragmentation patterns were similar for all materials with a lot of crack branching and fragmentation due to secondary cracks indicating high energy fractures. SIGNIFICANCE: Dynamic fatigue tests seem to provide important information on the long-term stability of zirconia materials. Zirconia materials with higher opacity seem to be more robust towards varying step-stress protocols than translucent zirconia materials. Regarding expenditure of time, a step-stress protocol with a load increase of 50 N every 5000 cycles seems favorable to gain information on the long-term stability of zirconia materials.

Retention force of polyetheretherketone and cobalt-chrome-molybdenum removable dental prosthesis clasps after artificial aging.

OBJECTIVES: To examine the retention force of removable dental prosthesis (RDP) clasps made from polyetheretherketone (PEEK) and cobalt-chrome-molybdenum (CoCrMo, control group) after storage in water and artificial aging. MATERIALS AND METHODS: For each material, 15 Bonwill clasps with retentive buccal and reciprocal lingual arms situated between the second pre- and first molar were manufactured by milling (Dentokeep [PEEKmilled1], NT digital implant technology; breCAM BioHPP Blank [PEEKmilled2], bredent), pressing (BioHPP Granulat for 2 press [PEEKpressed], bredent), or casting (remanium GM 800+ [CoCrMo], Dentaurum); N = 60, n = 15/subgroup. A total of 50 retention force measurements were performed for each specimen per aging level (initial; after storage [30 days, 37 °C] and 10,000 thermal cycles; after storage [60 days, 37 °C] and 20,000 thermal cycles) in a pull-off test. Data were statistically analyzed using one-way ANOVA, post hoc Scheffé and mixed models (p < 0.05). RESULTS: Initial, PEEKpressed (80.2 ± 35.2) and PEEKmilled1 (98.9 ± 40.3) presented the lowest results, while PEEKmilled2 (170.2 ± 51.8) showed the highest values. After artificial aging, the highest retention force was observed for the control group (131.4 ± 56.8). The influence of artificial aging was significantly higher for PEEK-based materials. While PEEKmilled2 and PEEKpressed showed an initial decline in retention force, all other groups presented no impact or an increase in retention force over a repetitive insertion and removal of the clasps. CONCLUSIONS: Within the tested PEEK materials, PEEKmilled2 presented superior results than PEEKpressed. Although CoCrMo showed higher values after artificial aging, all materials exhibited sufficient retention to recommend usage under clinical conditions. CLINICAL RELEVANCE: As RDPs are still employed for a wide range of indications, esthetic alternatives to conventional CoCrMo clasps are sought.

Impact of thermocycling on mechanical properties and discoloration of veneering composite resins after storage in various staining media.

STATEMENT OF PROBLEM: Veneering composite resins (VCRs) are often used to veneer frameworks, but knowledge of mechanical, surface, and discoloring properties is scarce. PURPOSE: The purpose of this in vitro study was to evaluate the impact of thermocycling on flexural strength (FS) and the influence of different staining media on the discoloration (ΔE) and surface free energy (SFE) of VCRs. MATERIAL AND METHODS: The following VCRs were tested: Ceramage, dialog Vario, Gradia Plus, in:joy, Signum composite, and SR Nexco. FS was tested with enamel and dentin pastes (except SR Nexco: only enamel paste), whereas ΔE and SFE were analyzed for enamel pastes. ΔE was determined by using a spectrophotometer, and SFE was evaluated with contact angle measurements. For FS, rod-shaped specimens (N=660, n=10/subgroup; 25×2×2 mm) were fabricated, thermocycled for 220, 1500, 10 000, 20 000, and 40 000 cycles (5 °C/55 °C). and tested immediately after fabrication (initial) and after aging. For ΔE and SFE, disc-shaped specimens (N=300, n=10/subgroup; 15x15x1.4 mm) were fabricated and stored for 14 days in coffee, red wine, carrot juice, beetroot juice, or curry solution. ΔE and SFE were measured initially after polishing, after discoloration, and after repolishing. Data were analyzed using univariate analysis, 1-way ANOVA followed by the Scheffé post hoc test, Kolmogorov-Smirnov test, Kruskal-Wallis test, Mann-Whitney U test, and Wilcoxon test (α=.05). RESULTS: Ceramage had the highest FS, followed by dialog Vario and SR Nexco. Gradia Plus, and in:joy had the lowest FS, followed by Signum composite. FS was reduced by increasing of thermocycles. The highest ΔE was measured for curry and the lowest for carrot juice and red wine, followed by beetroot juice and coffee. The highest ΔE between the initial polished specimens and repolished specimens were observed for Ceramage. The remaining VCRs showed differences in ΔE between 0.95 (Signum composite) and 1.30 (SR Nexco). The SFE of the VCRs was similar. After storage in discoloring media, all VCRs had higher SFE than directly after polishing (initial). Repolishing decreased the SFE values compared with those of specimens measured after storage. CONCLUSIONS: FS, ΔE, and SFE differed between the VCRs tested. Discoloration of the VCRs depended on the food and beverage and could be corrected to a clinically acceptable range by repolishing.

Measuring the polymerization stress of self-adhesive resin composite cements by crack propagation.

OBJECTIVES: To test the polymerization stress of nine self-adhesive resin composite cements (G-CEM, iCEM, Bifix SE, Maxcem Elite, PANAVIA SA, SoloCem, SmartCem 2, SpeedCEM, RelyX Unicem 2) and one glass ionomer cement (control group; Ketac Cem). MATERIALS AND METHODS: The crack propagation of a feldspar ceramic (n = 130) was determined by measuring crack lengths that originated from Vickers indentations, prior to and after the application and polymerization of the self-adhesive resin cements. Results for crack propagation were converted to polymerization stress values, and statistical analysis was performed using one-way ANOVA followed by Scheffé post hoc test. RESULTS: SmartCem 2 presented higher stress values than iCEM, SoloCem, and Ketac Cem, while Ketac Cem showed lower values than Bifix SE, Maxcem Elite, SmartCem 2, SpeedCEM, and RelyX Unicem 2. CONCLUSIONS: Self-adhesive resin composite cements differ in their polymerization stress, which may affect the durability of the restoration. For restorations made from ceramics with lower flexural strength, such as feldspar ceramics, resin composite cement materials with less polymerization stress should be preferred. CLINICAL RELEVANCE: As a high polymerization shrinkage may increase crack propagation, the determination of the polymerization stress of self-adhesive resin composite cements employed for fixing all-ceramic restorations is an important factor.

Is the high-performance thermoplastic polyetheretherketone indicated as a clasp material for removable dental prostheses?

OBJECTIVES: To investigate the retention force of polyetheretherketone (PEEK) removable dental prosthesis clasps in comparison with a cobalt-chrome-molybdenum control group after storage in artificial saliva. MATERIALS AND METHODS: Clasps were milled (Dentokeep (PEEKmilled1), NT digital implant technology; breCAM BioHPP Blank (PEEKmilled2), bredent), pressed (BioHPP Granulat for 2 press (PEEKpressed), bredent), or cast (remanium GM 800+ (cobalt-chrome-molybdenum), Dentaurum); N = 60, n = 15/subgroup. Retention force was examined 50 times/specimen in a pull-off test using the universal testing machine (Zwick 1445), where pull-off force was applied with a crosshead speed of 5 mm/minute until the maximum force dropped by 10%, at different aging levels: (1) initial, after storage in artificial saliva for (2) 90 and (3) 180 days. Statistical analysis was performed using one-way ANOVA followed by post hoc Scheffé-test and mixed models (p < 0.05). RESULTS: Cobalt-chrome-molybdenum presented the highest retention force. No differences were observed between polyetheretherketone materials. Cobalt-chrome-molybdenum showed a significant decrease of its values after artificial aging, while polyetheretherketone materials presented similar results over the course of aging. Regarding a repetitive insertion and removal, even though PEEKmilled2 and cobalt-chrome-molybdenum showed an initial increase, ultimately, a decrease in retention force was observed for all tested groups. CONCLUSIONS: Although the control group showed significantly higher results, the retention force of polyetheretherketone materials indicate a potential clinical application. Neither the manufacturing process nor artificial aging showed an impact on the retention force of polyetheretherketone clasps. CLINICAL RELEVANCE: Mechanical properties of novel removable dental prosthesis clasp materials devised to meet the growing esthetic demands of patients need to be investigated to ensure a successful long-term clinical application.

Mechanical and optical properties of indirect veneering resin composites after different aging regimes.

This study tested and compared properties of six modern indirect veneering resin composites (VRC), namely Ceramage (Shofu), dialog Vario (Schütz Dental), Gradia Plus (GC Europe), in:joy (Dentsply), Signum composite (Heraeus Kulzer), and SR Nexco (Ivoclar Vivadent). Specimens were fabricated from dentin and enamel pastes and following properties were analyzed: (1) two-body wear (TB), (2) surface roughness (SR), (3) Martens hardness parameters (HM and EIT), and (4) translucency (T). The highest impact on HM and EIT was exerted by VRC brand (HM: ηP2=0.960/ EIT: ηP2=0.968; p<0.001), followed by VRC paste material (HM: ηP2=0.502/ EIT: ηP2=0.580; p<0.001), and aging duration (HM: ηP2=0.157/ EIT: ηP2=0.112; p<0.001). Lowest and highest TB were measured for Signum composite and dialog Vario, respectively (p<0.001). Highest T was showed Signum composite and Ceramage (p<0.001). VRCs should be individually selected with respect to the indication area, due to different surface properties.

Evaluation of translucency, Marten's hardness, biaxial flexural strength and fracture toughness of 3Y-TZP, 4Y-TZP and 5Y-TZP materials.

OBJECTIVES: Testing and comparing of different non-shaded zirconia materials (3Y-TZP, 4Y-TZP and 5Y-TZP) on optical and mechanical properties. MATERIALS AND METHODS: Zirconia materials (N = 320, Opaque O, Translucent T, Extra Translucent ET, High Translucent HT) were investigated on translucency, Martens parameter, biaxial flexural strength, Chevron-Notch-Beam (CNB) fracture toughness (KIC) and grain size. The grain size was analyzed using a scanning electron microcopy (SEM). Univariate ANOVA, post-hoc Scheffé, partial eta-squared, Kolmogorov-Smirnov-, Kruskal-Wallis- and Mann-Whitney-U-tests (p < 0.05) were performed. The reliability of flexural strength was calculated with two-parametric Weibull analysis and 95 % confidence level. RESULTS: The translucency of ET and HT increased with the thermo-mechanical aging (p < 0.001). The zirconia material and aging had no impact on the Martens hardness and the indentation modulus. ET showed the highest flexural strength values after initial and thermo-mechanical aging (p < 0.001 - 0.683). All four materials showed the highest flexural strength after thermo-mechanical aging after 1.2 Mio cycles. Thermo-mechanically (1.2 Mio cycles) aged HT presented the highest Weibull modulus (m = 15.0) regardless of aging. Within initial groups, T (p ≤ 0.001) showed the highest fracture toughness, followed by O (p ≤ 0.001), ET (p < 0.003) and HT (p ≤ 0.001). SIGNIFICANCE: Translucency of ET and HT increases with thermo-mechanical aging. Chevron-Notch-Beam (CNB) is a valid alternative to the single-edge-V-notched beam (SEVNB) method for testing fracture toughness.

Effect of high-speed sintering on the flexural strength of hydrothermal and thermo-mechanically aged zirconia materials.

OBJECTIVE: To investigate the influence of high-speed and conventional sintering on the flexural strength (FS) of three zirconia materials initial and after artificial aging. METHODS: Milled zirconia specimens (3Y-TZP: ZI and Zolid; 4Y-TZP: Zolid HT+; Amann Girrbach AG; N = 288, n = 96/group) were sintered in a high-speed sintering protocol (final temperature 1580 °C, n = 48/subgroup) or a conventional sintering protocol (control group, final temperature 1450 °C, n = 48/subgroup). FS was tested initially and after artificial aging (10 h in an autoclave or 1,200,000 chewing cycles; n = 16/subgroup). Univariate ANOVAs, post-hoc Scheffé, partial eta-squared, Kolmogorov-Smirnov-, Kruskal-Wallis- and Mann-Whitney-U-test were performed (p < 0.05). RESULTS: ZI showed the highest and HT+ the lowest FS, regardless of the sintering protocols and aging regimens (p < 0.001). High-speed sintered HT+ showed higher initial FS than the control group (p < 0.001). ZI (p < 0.001-0.004) and Zolid (p < 0.001-0.007) showed higher FS after thermo-mechanical aging. High-speed sintered HT+ showed higher FS in the initial stage (p < 0.001). The Weibull modulus of the three thermo-mechanically aged materials was negatively influenced by high-speed sintering. SIGNIFICANCE: As shorter sintering times represent a cost and time efficient alternative, high-speed sintering is a valid alternative to conventional sintering protocols.

Fracture Load of Veneered Telescopic Secondary Crowns Made of High-Performance Polymer on Zirconia Primary Crowns: Impact of Veneering Technique.

PURPOSE: To analyze the impact of different veneering techniques on the fracture load of telescopic secondary crowns made of a high-performance polymer (Ultaire aryl ketone polymer [UAKP]). MATERIALS AND METHODS: Zirconia primary crown models (taper of 0 degrees) were prepared (N = 48), polished, scanned, and divided into four veneering groups (n = 12 each): premanufactured, digital, full anatomical, and vestibular. For all groups except vestibular, a standardized telescopic secondary crown (thickness: 0.6 mm, circular margin: 1 mm) was constructed, adapted to the corresponding primary crown, milled from UAKP, and veneered. The veneered master crown was developed based on the premanufactured group. After surface polishing, all specimens were artificially aged in a chewing simulator (1.2 million cycles, 50 N, 1.1 Hz, between 5°C and 55°C). Fracture load was tested in a universal testing machine with a piston (Ø = 6 mm, 1 mm/minute). Fracture patterns were analyzed. For statistical analysis, Kolmogorov-Smirnov test and descriptive statistics followed by one-way ANOVA with post hoc Scheffé test were conducted (P < .05). RESULTS: Significant differences in fracture load were found between different veneering techniques (P < .001), with the highest values for the vestibular and digital groups, followed by the premanufactured group. Full anatomical veneering showed the significantly lowest fracture load (1,885 ± 397 N). For all specimens, cohesive brittle fractures with similar fracture patterns occurred, irrespective of the veneering technique. CONCLUSION: The veneering technique of telescopic secondary crowns made of high-performance polymer affects overall stability. All veneering techniques provided sufficient fracture load values for telescopic secondary crowns made of UAKP. Digital veneers seem the most recommendable.

Suitability of the new Aryl-Ketone-Polymer indicated for removable partial dentures: Analysis of elastic properties and bond strength to denture resin.

Elastic properties of Aryl-Ketone-Polymer (UAKP) and tensile bond strength (TBS) to denture resin (PalaXpress) were tested. Indentation modulus (EIT) and indentation hardness (HIT) were measured via Martens hardness (n=10 specimens) with 4.2±0.6 kN/mm2 and 261±8 N/mm2 respectively. TBS was tested in dependence of different adhesives (visio.link (VL), Adhese Universal (AU), All-Bond Universal (ABU), CLEARFIL UNIVERSAL BOND (CUB), G-Premio BOND (GPB), iBOND Universal (IBU), ONE COAT 7 UNIVERSAL (OCU), Scotchbond Universal (SBU) and without adhesive (CG), n=18/group) and the application of opaquer (n=9/group) after thermocycling (5°C/55°C, 10,000×). TBS was affected by the adhesive (η (P2=0.715, p<0.001) followed by the opaquer (ηP2=0.335, p<0.001). VL and CG showed highest TBS followed by AU and ABU. IBU and GPB resulted in lowest TBS. Opaquer increased TBS for all adhesives (p<0.05), except VL and CG (p<0.258). Elastic properties are well-suited for the indication of removable partial dentures. Bonding to denture resin is no limiting factor.

Flexural strength, fracture toughness, three-body wear, and Martens parameters of pressable lithium-X-silicate ceramics.

OBJECTIVES: To test and compare five pressable lithium-X-silicate-ceramics on their mechanical and wear properties. METHODS: Specimens were pressed and prepared from: i. Amber Press (AP), ii. Celtra Press (CP), iii. Initial LiSi Press (IL), iv. Livento Press (LP), and v. IPS e.max Press (IE). Four-point flexural strength (FS), SEVNB fracture toughness (KIC), three-body wear (3BW), Martens hardness (HM) and indentation modulus (EIT) were measured. For CP, FS and HM were measured with and without additional Power Firing. Each subgroup contained 15 specimens. Data were analyzed using Kolmogorov-Smirnov, one-way ANOVA followed by Scheffé test, Kruskal-Wallis-H-, Mann-Whitney-U-, and Spearman-Rho-test (p < 0.05). The Weibull modulus was calculated using the maximum likelihood estimation method. RESULTS: AP and CP presented higher FS than IL. LP presented the highest Weibull modulus. CP showed lower KIC values than AP, and AP was not significant compared to LP and IE. The most 3BW material loss was observed for CP. CP revealed higher HM values than the remaining ceramics. IL presented lower EIT compared to AP and CP. The following correlations were observed between the test parameters: 3BW with FS (r = 0.279, p = 0.015), with HM (r = -0.378, p = 0.001), and with EIT (r = -0.344, p = 0.004); EIT with FS (r = 0.203, p = 0.028); and HM with FT (r = -0.223, p = 0.027) and EIT (r = 0.884, p < 0.001). No correlations were observed between FS and KIC (r = 0.046; p = 0.346). SIGNIFICANCE: AP followed by LP showed the highest and IL followed by CP the lowest properties tested. Power Firing of CP improved the flexural strength. Ceramics with high flexural strength and Martens parameters showed lower wear. Materials with high Martens hardness presented lower fracture toughness values and ones with high indentation modulus showed high flexural strength.

Bond strength between a high-performance thermoplastic and a veneering resin.

STATEMENT OF PROBLEM: High-performance thermoplastics have been adopted as framework materials. However, their bond strength to an esthetic veneering material is unclear. PURPOSE: The purpose of this in vitro study was to test the tensile bond strength (TBS) between an aryl-ketone polymer (Ultaire AKP) and veneering resins. MATERIAL AND METHODS: AKP substrates (N=324) were prepared, airborne-particle abraded (Al2O3, 50 µm, 0.2 MPa), and divided into 9 groups (n=36) with different bonding systems (visio.link, Adhese Universal, All-Bond Universal, CLEARFIL UNIVERSAL BOND, G-Premio BOND, iBOND Universal, ONE COAT 7 UNIVERSAL, Scotchbond Universal) and without a bonding system as a control. Each group was further divided for opaquer (n=18). Further subdivision followed according to flowable or paste veneering resin (n=9). Specimens were stored in distilled water for 24 hours at 37 °C and thermocycled (×5000, 5/55 °C). TBS was measured and analyzed with the Kolmogorov-Smirnov test and 3-way ANOVA with partial eta squared (ηP2), followed by the Kruskal-Wallis and Mann-Whitney-U tests. Relative frequency of failure types was analyzed with the Chi2-test and a Ciba-Geigy table. RESULTS: The highest impact on TBS was exerted by the adhesive (ηP2=0.458, P<.001), followed by opaquer (ηP2=0.288, P<.001). The binary combination of the 3 variables was significant for opaquer coupled with adhesive (ηP2=0.173, P<.001). Visio.link showed the highest TBS followed by All-Bond Universal and Scotchbond Universal. Opaquer increased the TBS for all adhesives except for visio.link. Without adhesive, opaquer obtained comparable TBS to visio.link. Flowable veneering resin showed higher TBS than paste resin. CONCLUSIONS: The application of opaquer increased TBS for all universal adhesives. Using opaquer and flowable veneering resin is beneficial for bonding to Ultaire AKP.

Flexural strength and fracture toughness of two different lithium disilicate ceramics.

To test the impact of the pressing furnace on flexural strength and facture toughness of the lithium-disilicate-ceramics HS10PC (HS) and IPS e.max Press (IP). Three hundred and sixty specimens (3×4×30 mm) were pressed (n=180/ceramic) using different pressing furnaces, namely Austromat 654 Press-i-dent (AUS), Programat EP5000 (PRO), and Vario Press 300 (VAR). Three-point flexural strength (n=30) and fracture toughness (n=30) were measured. Flexural strength (336-360 MPa) was not affected by pressing furnace or ceramic and showed comparable values between all groups. Fracture toughness (2.65-2.81 MPa√m) provided higher values for HS pressed using AUS compared to specimens pressed in PRO and VAR. For IP, no impact of the pressing furnace on fracture toughness was found. IP presented higher fracture toughness than HS when pressed using PRO. No correlations were found. Both lithium disilicate ceramics showed comparable flexural strength regardless of the pressing furnace. Fracture toughness depended on the ceramic and on the pressing furnace.

Influence of different surface treatments on two-body wear and fracture load of monolithic CAD/CAM ceramics.

OBJECTIVES: To investigate two-body wear (2BW) and fracture load (FL) of monolithic ceramics after different surface pretreatments. MATERIALS AND METHODS: Zirconia (MOZ), lithium-disilicate (LIT), and leucite-reinforced (LEU) specimens (n = 60/group) were manufactured with CAD/CAM-technology and underwent (n = 15/subgroup): 1) grinding + polishing (GrPo), 2) grinding + glazing (GrGz), 3) grinding (Gr), or 4) glazing (Gz). Scanning electron microscope (n = 3/subgroup) and 3D measurements of the ceramic crowns and antagonists (N = 180) were performed to determine 2BW before and after 120,000/1,200,000 masticatory cycles. FL was examined for all specimens (N = 180). Data were analyzed using Kolmogorov-Smirnov, one-way ANOVA, Scheffé post hoc, Kruskal-Wallis, Mann-Whitney-U, and Wilcoxon (p < 0.05). RESULTS: MOZ presented the highest FL independent on pretreatment (6960-9250 N), while LEU (1405-2320 N) showed the lowest (p < 0.001). Ceramic and antagonist wear increased between 120,000 and 1,200,000 masticatory cycles (p < 0.001). For pretreatments GrPo, GrGz, and Gz, MOZ showed the lowest wear of the ceramic, while causing the highest antagonist wear (p < 0.001). GrPo resulted in the lowest wear for MOZ (p < 0.001), with Gr leading to the highest antagonist wear (p = 0.008). LIT specimens presented the highest wear of the ceramic and antagonist after Gz (p < 0.001), while GrPo resulted in the lowest antagonist wear (p < 0.001). GrGz led to the highest antagonist wear for LEU (p < 0.001). CONCLUSIONS: With FL exceeding maximum masticatory forces, the three tested ceramics can be recommended for restorations, even in posterior regions. While glazing resulted in higher wear and impaired FL, polishing improved mechanical properties while largely preserving the antagonist. CLINICAL RELEVANCE: While surface pretreatment after grinding is vital to ensure a ceramic's optimal mechanical properties, glazing and polishing varies with regard to material properties, costs, and time.